Description
| Parameter | Specification |
|---|---|
| Machine Model | ZT-18 Automatic Teabag Packaging Machine |
| Packaging Type | Teabag |
| Packaging Material | Filter paper |
| Maximum Speed | Up to 60 bags per minute |
| Teabag Size Range | 50mm x 50mm to 80mm x 70mm |
| Inner Bag Material | Heat-sealable filter paper |
| Outer Bag Material | Composite heat-sealable material |
| Power Supply | 220V, 50Hz or 60Hz |
| Power Consumption | 2.2kW |
| Air Pressure | 0.4 – 0.6 MPa (4 – 6 bar) |
| Air Consumption | 0.2 m³/min |
| Machine Weight | Approximately 600kg |
| Machine Dimensions (LxWxH) | 1200mm x 900mm x 1900mm |
| Control System | PLC (Programmable Logic Controller) |
| Touchscreen Interface | Yes |
| Material Feeding System | Volumetric filler or auger filler |
| Outer Bag Sealing | Ultrasonic sealing or heat sealing |
| Inner Bag and Thread Feeding | Automatic feeding |
| Optional Features | Date coding, batch coding, nitrogen |
| flushing system, label applicator |
Teabag packaging machines are specialized equipment designed to automate and optimize the process of packaging tea into teabags. These machines come in various types, ranging from semi-automatic to fully automatic models, each offering different levels of automation and production capacity. The Zt-18 falls into the category of fully automatic teabag packaging machines, which means it requires minimal human intervention and can perform a range of tasks autonomously.
Types of Teabag Packaging Machines
Semi-Automatic Teabag Packaging Machines: These machines require some manual input from operators, such as filling the teabags with tea leaves or sealing them after filling.
Automatic Teabag Packaging Machines: Fully automated systems like the Zt-18 can perform tasks such as measuring, filling, sealing, and labeling teabags without the need for constant human supervision.
Working Process of Zt-18 Automatic Teabag Packaging Machine
The Zt-18 operates on a sophisticated process that combines precision engineering with advanced automation. Here’s an overview of its working process:
Material Feeding: The machine is loaded with the necessary packaging materials, including filter paper for teabags and tea leaves.
Tea Filling: Precise amounts of tea leaves are measured and dispensed into individual teabags, ensuring consistency in each bag’s contents.
Sealing: The teabags are securely sealed to preserve the freshness and aroma of the tea, preventing moisture and air from entering the bags.
Cutting: Excess filter paper is trimmed to create uniform teabag sizes, enhancing the presentation of the final product.
Packaging: The finished teabags are then packaged into boxes or other containers for distribution to retailers or consumers.
Applications of Zt-18 Automatic Teabag Packaging Machine
The Zt-18 Automatic Teabag Packaging Machine finds a wide range of applications across various sectors of the tea industry, as well as in retail and distribution channels. Some of the key applications include:
Large-scale Tea Production Facilities: The Zt-18 is well-suited for use in large-scale tea manufacturing facilities where high-volume production is essential. Its automation capabilities allow for efficient processing of large quantities of tea, ensuring consistent quality and output.
Specialty Tea Shops and Boutiques: Specialty tea shops and boutiques often focus on offering unique blends and flavors to discerning customers. The Zt-18 enables these businesses to package their specialty teas quickly and efficiently, maintaining the freshness and aroma that customers expect.
Tea Blending and Packaging Companies: Companies involved in tea blending and packaging can benefit from the Zt-18’s versatility and flexibility. Whether they are blending different tea varieties or creating custom blends for clients, the machine can handle a variety of packaging requirements with ease.
Retail Chains and Supermarkets: Retail chains and supermarkets rely on efficient packaging solutions to meet the demands of their customers. The Zt-18 helps these establishments streamline their tea packaging processes, ensuring that products are packaged quickly and consistently for retail shelves.
Online Tea Retailers: With the rise of e-commerce, many consumers now purchase tea online. Online tea retailers can use the Zt-18 to package their products efficiently, ensuring that orders are fulfilled promptly and that packaged teas arrive in optimal condition to customers’ doorsteps.
Export Markets: Tea producers looking to enter export markets require packaging solutions that meet international standards. The Zt-18’s precision and consistency make it an ideal choice for packaging teas destined for export, ensuring that products meet the quality expectations of global consumers.
Private Label Branding: Some businesses may offer private-label tea products for retailers or corporate clients. The Zt-18’s customizable packaging options make it well-suited for private label branding, allowing businesses to create bespoke packaging designs and labeling for their clients.
Functions and Roles
Precision Measurement: The Zt-18 ensures accurate measurement and dispensing of tea leaves, maintaining consistency in each teabag’s contents.
Sealing: It securely seals the teabags to preserve the aroma and flavor of the tea, extending its shelf life and ensuring product freshness.
Efficiency: By automating the packaging process, the Zt-18 significantly increases production efficiency and output, reducing labor costs and improving overall productivity.
Quality Control: The machine maintains strict quality control standards, minimizing the risk of errors or defects in the packaging process, thereby enhancing product quality and customer satisfaction.
Versatility: The Zt-18 can accommodate various types of tea blends and packaging requirements, offering flexibility to producers and allowing for customization to meet specific market demands.
Advantages of Zt-18 Automatic Teabag Packaging Machine
Increased Productivity: With its high-speed operation and automation capabilities, the Zt-18 enhances productivity, allowing manufacturers to meet growing demand efficiently and effectively.
Cost Efficiency: By reducing the need for manual labor and minimizing wastage, the Zt-18 helps lower production costs and improve profit margins, making it a cost-effective solution for tea producers.
Consistency: The Zt-18 ensures uniformity in teabag size, filling quantity, and sealing quality, enhancing product consistency and brand reputation.
Space Saving: Its compact design saves valuable floor space in production facilities, making it suitable for both large-scale manufacturers and smaller operations with limited space.
Ease of Operation: The user-friendly interface and automated functions make the Zt-18 easy to operate, requiring minimal training for staff, thereby reducing the risk of human error and increasing operational efficiency.
FAQs
What types of tea can be packaged using the Zt-18?
The Zt-18 can package a wide range of tea varieties, including black, green, herbal, and flavored teas.
How fast is the Zt-18 Automatic Teabag Packaging Machine?
The machine’s speed can vary depending on factors such as the type of tea and packaging specifications, but it typically operates at a rate of X teabags per minute.
Is the Zt-18 suitable for small-scale tea producers?
Yes, the Zt-18 is designed to accommodate the needs of both small-scale and large-scale tea producers, offering scalability and versatility in production.
Can the machine handle custom packaging designs?
Yes, the Zt-18 can be customized to accommodate various packaging designs and sizes, allowing producers to create unique branding opportunities and meet specific market demands.
How does the Zt-18 ensure the freshness of packaged tea?
The machine’s precise sealing mechanism ensures airtight packaging, preserving the freshness and aroma of the tea for an extended period, thereby enhancing product quality and customer satisfaction.
Does the Zt-18 require regular maintenance?
Like any machinery, the Zt-18 requires regular maintenance to ensure optimal performance and longevity. However, its robust design minimizes the need for frequent maintenance interventions, reducing downtime and production disruptions.
Can the machine be integrated into existing production lines?
Yes, the Zt-18 is designed to seamlessly integrate into existing production lines, offering compatibility with various manufacturing setups and enhancing overall operational efficiency.
What safety features does the Zt-18 offer?
The machine is equipped with safety sensors and emergency stop mechanisms to prevent accidents and ensure operator safety during operation, prioritizing the well-being of workers and minimizing the risk of workplace incidents.
How customizable is the Zt-18 in terms of packaging options?
The Zt-18 offers a high degree of customization, allowing producers to adjust parameters such as teabag size, filling quantity, and packaging materials to suit their specific requirements and cater to diverse consumer preferences.
Is technical support available for the Zt-18 Automatic Teabag Packaging Machine?
Yes, manufacturers typically offer comprehensive technical support and after-sales service to assist users with installation, training, and troubleshooting, ensuring smooth operation and maximizing the machine’s performance and longevity.
