ZM 14D50 Multi Head Weigher Packing Machine

This machine is called Qualipak ZM 14D50 Multi Head Weigher Packing Machine which offers unmatched performance. It is designed for smooth operation ensuring accurate weighing and packaging that increases productivity while maintaining product quality. Qualipak provides state-of-the-art technology to boost your packing process, a reliable name in package solutions.
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Description

Feature Specification
Model ZM 14D50
Number of Heads 14
Maximum Speed Up to 50 packs per minute
Weighing Range 10g – 2000g (adjustable)
Accuracy ±0.1 – 1.5g (depending on product and conditions)
Power Supply 220V, 50/60Hz
Power Consumption 2.5kW
Air Pressure 0.6MPa
Air Consumption 0.5m³/min
Hopper Capacity 1.6L
Control System PLC Control System
Display Touchscreen Display
Material Stainless Steel
Dimensions (LxWxH) 1550mm x 1150mm x 2050mm
Weight Approximately 600kg

Understanding the ZM 14D50 Multi-Head Weigher

The ZM 14D50 Multi Head Weigher is a cutting-edge weighing system designed to handle a wide range of products with precision and efficiency. Its design incorporates multiple weighing heads, each capable of independently measuring and dispensing product portions. This multi-head configuration enables rapid and accurate weighing of various products, making it an indispensable tool in industries where batching, portioning, and packaging are routine operations.

Working Processes

At its core, the ZM 14D50 operates on the principle of combination weighing. This method involves distributing the total target weight across multiple weighing heads, with each head responsible for accurately measuring a portion of the product. The system then combines these individual measurements to achieve the desired total weight for packaging or processing. The process begins with the product being fed into the hopper, where it is evenly distributed among the weighing heads. Each weighing head utilizes advanced sensors and algorithms to determine the weight of the product in its respective hopper. Once the individual weights are obtained, the system’s central processor calculates the optimal combination of portions to achieve the target weight. After calculating the combination, the system activates the discharge mechanism for each weighing head, releasing the predetermined portions into the packaging or processing line. This process continues seamlessly, with the system constantly adjusting and optimizing the combination of portions to ensure accuracy and efficiency.

How to Operate

Operating the ZM 14D50 Multi Head Weigher is designed to be intuitive and user-friendly, with a user interface that facilitates efficient control and monitoring. Here’s a basic overview of the operational steps: Setup: Begin by configuring the system parameters such as target weight, product type, and packaging specifications. This can be done through the system’s touchscreen interface or software control panel. Calibration: Ensure that the weighing heads are properly calibrated to guarantee accurate measurements. Calibration procedures may vary depending on the specific requirements of the product being weighed. Product Loading: Load the product into the hopper, ensuring even distribution among the weighing heads to maintain consistency in measurement. Start Operation: Initiate the weighing process through the control interface, allowing the system to begin measuring and dispensing portions according to the preset parameters. Monitoring: Throughout the operation, monitor the system for any abnormalities or deviations from the desired performance. The user interface provides real-time feedback on the weighing process, allowing operators to intervene if necessary. Maintenance: Regular maintenance is essential to keep the system operating at peak performance. This includes cleaning, inspection, and calibration of components to prevent any issues that may affect accuracy or efficiency. By following these steps, operators can ensure smooth and reliable operation of the ZM 14D50 Multi Head Weigher, maximizing productivity and minimizing downtime.

Applications of ZM 14D50 Multi Head Weigher

The versatility of the ZM 14D50 Multi Head Weigher makes it suitable for a wide range of applications across various industries. Some common applications include: Food Industry: The ZM 14D50 is widely used in the food industry for weighing and packaging products such as snacks, confectionery, frozen foods, and fresh produce. Its ability to handle different types of food products with precision makes it an ideal solution for batch processing and packaging operations. Pharmaceutical Industry: In pharmaceutical manufacturing, accuracy and consistency are critical for ensuring product quality and compliance with regulatory standards. The ZM 14D50 provides precise weighing capabilities for pharmaceutical products, enabling manufacturers to meet stringent requirements while optimizing production efficiency. Chemical Industry: Chemical products often require precise measurement and dispensing to ensure safety and efficacy. The ZM 14D50 Multi Head Weigher is equipped to handle a variety of chemical substances, offering reliable performance in batch processing and packaging applications. Cosmetics and Personal Care: From powders and granules to liquids and creams, the ZM 14D50 is capable of weighing a diverse range of cosmetic and personal care products with accuracy and efficiency. This makes it a valuable asset for manufacturers in this industry seeking to enhance their production processes. Hardware and Fasteners: In industries dealing with hardware components and fasteners, the ZM 14D50 Multi Head Weigher facilitates efficient weighing and packaging of various items, including nuts, bolts, screws, and other small parts. Its high-speed operation and precise measurement capabilities contribute to improved productivity and product quality. These are just a few examples of the myriad applications where the ZM 14D50 Multi Head Weigher excels, demonstrating its versatility and adaptability to diverse manufacturing environments.

Functions of ZM 14D50 Multi Head Weigher

The ZM 14D50 Multi Head Weigher boasts a range of functions and features designed to enhance performance, efficiency, and user experience. Some key functions include: High-Speed Weighing: With multiple weighing heads operating simultaneously, the ZM 14D50 achieves high-speed weighing capabilities, allowing for rapid processing of products without compromising accuracy. Precision Measurement: Advanced sensors and algorithms ensure precise measurement of product portions, enabling the system to achieve target weights with minimal deviation. Customizable Parameters: Users can configure various parameters such as target weight, product type, and packaging specifications to suit specific requirements, providing flexibility and customization options. Automatic Combination Calculation: The system automatically calculates the optimal combination of portion sizes to achieve the target weight, eliminating the need for manual intervention and optimizing efficiency. User-Friendly Interface: The intuitive touchscreen interface or software control panel makes operation and monitoring straightforward, allowing users to easily navigate settings and monitor performance in real time. Integration Capabilities: The ZM 14D50 can be seamlessly integrated into existing production lines or connected to other equipment such as packaging machines, enabling streamlined workflow and automation. Remote Monitoring and Control: Some models may offer remote monitoring and control capabilities, allowing operators to access and manage the system from anywhere via a network connection, enhancing flexibility and convenience. These functions collectively contribute to the ZM 14D50’s effectiveness in meeting the demanding requirements of modern manufacturing environments, where precision, efficiency, and reliability are paramount.

Benefits of ZM 14D50 Multi Head Weigher

The adoption of the ZM 14D50 Multi Head Weigher brings a multitude of benefits to manufacturing operations, including: Improved Accuracy: The system’s precise measurement capabilities ensure consistency and accuracy in portioning, minimizing product giveaways, and reducing waste. Enhanced Efficiency: High-speed weighing and automatic combination calculation optimize production throughput, allowing for faster processing and increased productivity. Versatility: The ZM 14D50 is capable of weighing a wide range of products, making it suitable for diverse applications across various industries, thus maximizing operational flexibility. Cost Savings: By reducing product giveaways and optimizing production efficiency, the ZM 14D50 helps lower manufacturing costs and improve overall profitability. Quality Assurance: Accurate weighing and portioning contribute to the maintenance of product quality and consistency, enhancing customer satisfaction and brand reputation. Compliance: In regulated industries such as pharmaceuticals and food manufacturing, the ZM 14D50 helps ensure compliance with strict regulatory standards by providing accurate measurement and traceability. Streamlined Operations: Integration with other equipment and automation capabilities streamline production processes, reducing manual labor and minimizing the risk of errors. These benefits underscore the significant impact that the ZM 14D50 Multi Head Weigher can have on manufacturing operations, driving efficiency, profitability, and quality across the board.

Roles

The ZM 14D50 Multi Head Weigher plays several critical roles within manufacturing operations, including: Weighing and Portioning: The primary role of the ZM 14D50 is to accurately measure and portion products according to predetermined specifications, ensuring consistency and quality in the final output. Batch Processing: In batch manufacturing environments, the ZM 14D50 facilitates the efficient processing of product batches by quickly and accurately weighing individual portions for packaging or further processing. Packaging Integration: By seamlessly integrating with packaging machines, the ZM 14D50 contributes to the automation of packaging processes, streamlining workflow, and optimizing throughput. Quality Control: The precise measurement capabilities of the ZM 14D50 enable thorough quality control checks, helping to identify and mitigate any deviations or inconsistencies in product weight. Productivity Enhancement: With its high-speed operation and automatic combination calculation, the ZM 14D50 enhances productivity by reducing cycle times and increasing overall throughput. Flexibility and Adaptability: The ZM 14D50’s ability to handle a wide range of products and packaging types makes it a versatile asset in manufacturing operations, capable of adapting to changing production needs and requirements. Process Optimization: By optimizing weighing and portioning processes, the ZM 14D50 contributes to overall process optimization, improving efficiency, reducing waste, and enhancing profitability. These roles highlight the integral position that the ZM 14D50 Multi Head Weigher occupies within manufacturing ecosystems, where precision, efficiency, and reliability are paramount.

Frequently Asked Questions (FAQs)

What types of products can the ZM 14D50 Multi Head Weigher handle?

The ZM 14D50 is capable of weighing a wide range of products, including but not limited to food items, pharmaceuticals, chemicals, cosmetics, hardware components, and fasteners.

How accurate is the ZM 14D50 in weighing products?

The ZM 14D50 boasts high precision measurement capabilities, with accuracies typically within a few grams depending on the specific product and configuration.

Can the ZM 14D50 be integrated with existing production lines?

Yes, the ZM 14D50 is designed to be seamlessly integrated with existing production lines, allowing for easy incorporation into manufacturing workflows.

Is the ZM 14D50 easy to clean and maintain?

Yes, the ZM 14D50 is designed for easy cleaning and maintenance, with accessible components and straightforward procedures to ensure optimal performance.

Can the ZM 14D50 handle products of different shapes and sizes?

Yes, the ZM 14D50 is capable of handling products of various shapes and sizes, thanks to its customizable parameters and adaptable design.

Does the ZM 14D50 offer remote monitoring and control capabilities?

Some models of the ZM 14D50 may offer remote monitoring and control capabilities, allowing operators to access and manage the system remotely for added convenience.

What safety features does the ZM 14D50 incorporate?

The ZM 14D50 may include safety features such as overload protection, emergency stop functionality, and compliance with relevant safety standards to ensure operator safety during operation.

How does the ZM 14D50 contribute to cost savings?

By reducing product giveaways, optimizing production efficiency, and minimizing waste, the ZM 14D50 helps lower manufacturing costs and improve overall profitability.

Can the ZM 14D50 be customized to specific production requirements?

Yes, the ZM 14D50 offers customizable parameters and configurations to accommodate specific production requirements, ensuring flexibility and adaptability.

What sets the ZM 14D50 apart from other weighing systems?

The ZM 14D50 stands out for its combination of precision, efficiency, versatility, and user-friendly operation, making it a superior choice for a wide range of weighing applications in various industries.