Dual Heads Volumetric Piston Filler

Dual Heads Volumetric Piston Filler

“Qualipak’s Dual Heads Volumetric Piston Filler: where accuracy is equal to efficiency in filling. It allows for customization of volume range and has an accuracy of ±0.5% making it easy to streamline your production line. The machine is made of stainless steel which makes it strong and durable, while the use of PLC control means that its operation is easy. Trust Qualipak for better packaging experience.”
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Description

Specification Description
Model Dual Heads Volumetric Piston Filler
Number of Heads 2
Filling Volume Range 50ml – 1000ml (customizable upon request)
Filling Accuracy ± 0.5% (depending on product characteristics)
Material Stainless Steel AISI 304/316
Power Supply 220V/380V, 50/60Hz (customizable upon request)
Air Pressure 0.6 – 0.8 MPa
Air Consumption 0.6 – 0.8 m³/min
Control System PLC with Touch Screen Interface
Filling Speed Adjustable, up to 60 fills per minute (per head)
Dimensions (L x W x H) Customizable based on production line layout
Weight Varies depending on configuration and capacity
Optional Features CIP (Clean-in-Place) System, Nozzle Diving
Certification CE Certified
Warranty 1-Year Limited Warranty

Introduction to Dual Heads Volumetric Piston Filler

Dual heads volumetric piston fillers are advanced machines capable of accurately measuring and dispensing liquid products into containers. This means there are two filling heads, which translates to higher efficiencies and throughput. The liquid is drawn from a supply source by a plunger which then dispenses it into the container with accuracy.

Filling Processes

The sequence of operations involved in filling using dual-head volumetric piston fillers includes: Container Placement: The containers that require to be filled get positioned beneath the filling nozzles. Filling Parameters Setup: Such parameters as fill volume, speed as well as accuracy put the defaults based on product and container requirements. Liquid Supply: There can be either hoppers or bulk storage tanks for this liquid product supply to the filler. Piston Movement: Piston(s) descend into the liquid at the beginning of the filling cycle and draw a predetermined volume into the cylinder. Dispensing: Pistons ascend pushing out liquid from cylinder to awaiting tins below them. Container Removal: By doing so, containers after being filled up should be removed from the filling region to make room for the next cycle.

How to Operate a Dual Heads Volumetric Piston Filler

To operate a dual heads volumetric piston filler, you need basic knowledge about its constituents and controls: Power On: Make sure that you have correctly installed it on the power source before you switch it on Set Parameters: Modify characteristics like capacity, acuity, expedition et cetera basing your choice on requisites for specifics of your product or container Load Containers: Put empty vessels underneath the assembly unit Start Filling Cycle: Select the start button located on the control panel or interface screen at this step Monitor Operation: Observe the process of pouring carefully; adjust if needed End Cycle: When you have finished all the containers, turn off this machine and take out filled cans

Applications

Dual heads volumetric piston fillers can be used in different sectors: Food and Beverage: For example, when it comes to filling up bottles, jars, and pouches with such liquids as beverages, sauces, condiments including dairy products Pharmaceuticals: Filling accurately into ampoules, and vials together with bottles like syrups or various other liquid pharmaceutical medications is a piece of cake Cosmetics: The machine fills in tubes, bottles, or jars with lotions and creams that are necessary for cosmetics use. Chemicals: Most chemicals that are hazardous to non-hazardous meet their containers through these machines.

Functions

The main functions of dual heads volumetric piston fillers include: Accurate Dispensing: To ensure that a precise amount of fluids is put into the vessel hence minimizing wastage and keeping uniformity. High Throughput: With double heads on the filler (machine), two or more units can be filled at once thus enabling faster production rates. Versatility: Minimal changes enable them to handle numerous sizes of packaging as well as viscosities; only quick adjustments might be required. Ease of Operation:  User-friendly control interfaces make operating these machines easier than ever before even without any prior experience in handling them.

Benefits

Purchasing dual-head volumetric piston fillers comes along many benefits: Increased Efficiency: These machines have higher output compared to those without twin nozzles due to a faster filling rate and double nozzle design resulting in a speedier production line hence reducing cycle time. Cost Savings: In addition to labor savings, cutting product wastage reduces overall expenditure over a while. Improved Product Quality: This results in consistent product delivery which leads to increased customer satisfaction since accurate filing ensures good quality products. Flexible Configuration: Modularity allows customization to match specific production requirements.

Roles in Modern Manufacturing Processes

Pivotal Roles of Dual Heads Volumetric Piston Fillers in Modern Manufacturing Processes Boosting Productivity: These fillers therefore enhance overall productivity by automating the filling process and minimizing downtime. Ensuring Quality Control: By reducing the likelihood of underfilling or overfilling, these fillers maintain product quality and regulatory compliance. Facilitating Scaling: However, these fillers can scale up as production demands increase without compromising accuracy or efficiency. Promoting Sustainability: For instance, efficient use of resources and minimized product wastage are among the characteristics that make these fillers eco-friendly choices for users concerned with sustainability goals.

Commonly Asked Question

Can dual heads volumetric piston fillers handle viscous liquids?

Yes, they can handle various types of liquids including highly viscous ones like pastes as well as thin liquids such as oils and lotions.

Are dual heads volumetric piston fillers suitable for small-scale production?

These units could be designed to operate with small batch sizes, besides being scalable enough to accommodate a growing demand for them over time.

How do I clean and maintain a dual heads volumetric piston filler?

It is crucial to regularly clean your machine following the manufacturer’s instructions and maintenance tips should be scheduled for optimal performance at all times.

Can dual heads volumetric piston fillers handle hot-fill applications?

Yes, many models are designed to accommodate hot-fill applications; however, this needs to be verified against specific machine specifications first.

What types of containers can be filled using these filters?

Depending on the configuration of the machine and its accessories, Dual Head Volumetric Piston Fillers may be used to fill bottles, packs, jars, tubes, and vials.

Are these fillers compatible with corrosive liquids?

A6: Corrosion-resistant materials are used in the construction of some models that are specifically designed to handle corrosive liquids. Use only when compatibility is established.

Can dual heads volumetric piston fillers be integrated into existing production lines?

Yes, it is possible to integrate the fillers into existing lines without extensive modifications thereby improving productivity and efficiency.

What safety features should I look for in a dual heads volumetric piston filler?

Emergency stop buttons, safety guards, and automatic shutoff mechanisms are some features that can be included to protect operators while running this machine.

How precise are dual heads volumetric piston fillers in dispensing liquids?

These fillers have an excellent degree of accuracy typically achieving accuracies of +/- 0.5% or better depending on the product and filling parameters.

Can dual heads volumetric piston fillers be operated by non-specialized personnel?

Yes, they can since they have user-friendly interfaces as well as intuitive controls that simplify their operation making them suitable for use by any operator who has basic technical skills.

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